A isikhuntaIsebenza njengengxenye yesakhiwo esiyinhloko kwinqubo yokwenza isikhunta, ukuhlinzeka ngesisekelo esinembile futhi esihlala isikhathi eside kuzo zonke izingxenye zokubumba. Kuyindlela ebalulekile eqinisekisa ukuqondanisa okunembayo, amandla, nokuqina ngesikhathi sokubumba - kungaba ngamapulasitiki, ukufela ukusakaza, noma ukukhiqizwa kwenjoloba. Esikhathini sanamuhla sokukhiqiza indawo, lapho ukuqina, ukuqina okubonisa ukuncintisana, isisekelo sokubumba sesivele saba ngumkhiqizo ozosebenza kakhulu othonya ukusebenza nokuphila kwawo wonke isikhunta esakhiwe phezu kwawo.
Isisekelo sokubumba asinqumi ukuthi isikhunta sisebenza ngempumelelo kanjani kodwa futhi ikhwalithi ephelele kanye nokuvumelana kwemikhiqizo eqediwe. Abakhiqizi bathembela ezisekelweni zokubumba zeqhaza labo elibalulekile ekwehliseni isikhathi semishini, ukwenza lula umhlangano kanye nokwenza ngcono ukunemba kobukhulu. Izisekelo zesikhuntana zanamuhla zenzelwe ngezinto ezithuthukisiwe kanye nokunemba kwemishini ye-CNC, kubenza balungele umjovo wejubane eliphezulu kanye nemigqa yokukhiqiza eyinkimbinkimbi.
Isisekelo isikhunta singavela njengesakhiwo sensimbi esilula ekuqaleni kokuqala, kepha ubunjiniyela bawo bukhulu. Isebenza njengeplatifomu echaza ukuqondanisa, amandla, nokusebenza kahle kokupholisa. Isisekelo sekhwalithi esezingeni eliphakeme sithinta ngokuqondile ukusebenza kwesikhunta, ibhalansi ye-cavity, nesikhathi sokujikeleza.
Nayi imisebenzi esemqoka eyenza izisekelo zokubumba zibaluleke kakhulu ekukhiqizweni kwesimanje:
| Ubuso | Sebenza | Zuza ukukhiqizwa |
|---|---|---|
| Khombisa izikhonkwane & ama-bushings | Qinisekisa ukuhambisana okuqondile kwamapuleti asemqondweni nasemigodini | Kuvimbela ukushuba komkhiqizo okuvuthayo nokungalingani |
| Amapuleti okusekela | Hlinzeka ngokuqina kwesakhiwo | Yehlisa ukonakala futhi uthuthukise ukuqina |
| Izinhlelo ze-ejector | Lawula ukukhishwa komkhiqizo obushelelezi | Kuvimbela ukulimala kwengxenye futhi kuthuthukisa isivinini sokukhiqiza |
| Iziteshi Zokupholisa | Gcina izinga lokushisa elilungele isikhunta | Ithuthukisa Ukuvumelana Komkhiqizo futhi inciphise isikhathi somjikelezo |
| Ukukhetha kwezinto ezibonakalayo (P20, S50C, 1.2311) | Ihlinzeka ngobulukhuni, imishini, nokugqoka ukumelana | Inwebeka impilo yokubumba futhi isekela ukukhiqizwa okuphezulu kwevolumu |
| Izakhi eziguqukayo | Vumela ukuklama okuguquguqukayo kokubumba nokunakekelwa | Yehlisa izindleko zokubuyiselwa kanye nesikhathi sokuphumula |
Okwenza Kubalulekile:
Isisekelo sokubumba esinqunyelwe ngokuqondile sinciphise ukuphathwa kabi, ukuvuza, kanye nengcindezi yemishini. Ezimbonini zevolumu ephezulu enjengezimoto, ama-elekthronikhi, nokupakipha, lokhu kusho ukunqamula okumbalwa, imijikelezo esheshayo, nezinhlelo zokugcina zokugcina. Njengoba izimakethe zomhlaba wonke zifuna ukukhanya, okuyinkimbinkimbi ngokwengeziwe, nezingxenye eziphakeme kakhulu, abakhiqizi banda kakhulu kuncike kwizisekelo zokubumba ezenzelwe ukuthembeka nokuguquguquka.
Imboni ye-Mold Base iguqulwa iqhutshwa nge-automation, ukucaciswa kwemishini nokukhiqizwa okuhle. Imiklamo yendabuko ithathelwa indawo yi-modular, esezingeni elifanele, neyenzelwe ngokwezikhonkwane ethuthukisa zombili izivinini nokunemba.
Izitayela ezibalulekile ezakha ikusasa le-Mold Base Technology zifaka:
I-CNC kanye ne-EDM yokululeka kwe-EDM
Imishini elawulwa yikhompyutha iqinisekisa ukuvumelana kobukhulu nokunemba kwezinga le-micron.
I-automation inciphisa iphutha lomuntu futhi ivumela imijikelezo yokukhiqiza eyisisekelo esheshayo.
I-Smart ukupholisa nezinhlelo ezihlanganisiwe ze-thermal
Iziteshi ezipholile ezinobuhlakani eziklanyelwe nge-CAD / cam zithuthukisa ukufethina kokushisa.
Ukupholisa okungaguquki kuthuthukisa ikhwalithi yengxenye futhi kufunyanisa nesikhathi sokujikeleza.
Izinto ezisetshenziswayo ezisetshenzisiwe
Ama-alloys entula emvelo kanye nezindlela zokwelapha ezingaphezulu zinciphisa imfucuza futhi zandise isikhathi sokuphila.
Amansimbi angasindi athuthukisa ukuphatha kanye nokusebenza kwemishini ngaphandle kokuyekethisa amandla.
I-Global Endiway (Hasio, DME, Futaba)
Ukulinganisa okwenziwe ngamazwe omhlaba kunika amandla okubumba okulula ukuhlangana nokunciphisa izikhathi zokuhola.
Ukuvumelana phakathi kwezinhlelo zomhlaba wonke kusekela ukusetha kokukhiqiza izizwe eziningi.
I-Digital Simulation kanye ne-AI-Druven Design Optimization
Ukugeleza kwamathuluzi wokulindisa kanye namathuluzi okulingisa okushisa anika amandla ukuhlaziya ukubikezela ngaphambi kokukhiqizwa.
Abaqambi bangahlola ukusebenza cishe, baqinisekise ukuthi bambalwa ngokomzimba.
Kungani lezi ezintsha zibalulekile:
Lezi zinqubekelaveka zenza izisekelo zokubumba hhayi nje izingxenye zezinto ezingenangqondo kodwa ezihlakaniphile, eziqhutshwa ukusebenza. Njengoba abakhiqizi bashintshela ezindaweni ezisezimboni ezi-4.0, izisekelo ze-smart mold zithuthukisa ukuxhumana, ukuqapha amaphethini wokugqoka, nokubikezela amashejuli wesondlo - konke okuholela ekunciphiseni isikhathi sokucima phansi kanye nokusebenza okuphezulu.
Ukukhetha isisekelo sokubumba esifanele kuyisinqumo esihle esithinta ukusebenza kahle kokukhiqizwa, izindleko, kanye nekhwalithi yengxenye. Ukukhetha kufanele kuhambisane nohlobo lwenqubo yokubumba, ukusetshenziswa okusetshenzisiwe, kanye nevolumu yokukhiqiza elindelekile. Ngezansi yizinto eziyinhloko abakhiqizi abazibona lapho bekhetha isisekelo sokubumba:
I-P20 Steel: Ivuselwe isikhunta se-plastic umjovo ngenxa yokulinganisela kwayo nokubumbana.
I-S50C: Ilungele izisekelo zokubumba okujwayelekile.
1.2311 (40CrmNO7): Nikeza ukumelana okuphakeme kwe-Gent kanye namandla okukhiqizwa kwevolumu ephezulu.
Amazinga wokubekezelela ebangeni le- ± 0.01mm ajwayelekile ezisekelweni zokuphela okuphezulu. Lokhu kucacisa kuqinisekisa ukulingana okulungile phakathi kombango wokubumba, umgodi, nezingxenye ezinyakazayo.
Isakhiwo esipholile esilungisiwe sivimbela izindawo ezishisayo, zinciphisa i-warpage nesikhathi sokujikeleza. Isisekelo sokubumba esithuthukile manje sifaka ukwakheka kwesiteshi sokupholisa okuqinisekisiwe okuqinisekisiwe kokusebenza okuphezulu kakhulu okushisayo.
Ukukhetha izisekelo zokubumba ezinamazinga omhlaba (njenge-hasco noma i-DME) kuvumela ukufakwa okulula kwengxenye, ukuguqulwa okuguquguqukayo, kanye nokuhambisana nawo wonke amaphrojekthi amaningi.
Ukusebenza kwezindleko zesikhathi eside kuxhomekekisa ngentengo yokuthenga kuphela kepha futhi nokuthola kalula ukutholakala nokutholakala kwengxenye. Izisekelo zekhwalithi ephezulu yokubumba ngezinto eziqinile ezinezinto eziqinile eziphansi izindleko zamathuluzi wesikhathi eside.
Q1: Uyini umehluko phakathi kokujwayelekile nesisekelo sokubumba ngokwezifiso?
A: Isizinda Esijwayelekile Sold silandela imininingwane ye-Global Equ His Adco noma i-DME, sinikezela ngokulethwa okusheshayo kanye nokuhambisana kwemiklamo ejwayelekile yokubumba. Isisekelo sokubumba ngokwezifiso, noma kunjalo, senzelwe i-tailor yezidingo ezithile zokubumba, okuvumela ukucushwa okuqondile kokuqina kwepuleti, ukwakheka umgodi, nohlobo lwezinto ezibonakalayo. Ngenkathi izisekelo zokwezifiso zithatha isikhathi eside ukukhiqiza, zinikeza ukusebenza kahle okulungiselelwe nokuguquguquka okuhlukile.
Q2: Kukangaki isisekelo sokubumba kufanele sigcinwe noma sihlolwe kangaki?
A: Ukuhlolwa okujwayelekile kufanele kwenzeke ngemuva kwayo yonke imijikelezo engama-50 000 kuya ku-100,000 ngokuya ngesicelo nangezinto ezisetshenzisiwe. Izinyathelo zokulungiswa ezibalulekile zifaka ukubheka ukugqoka kwizikhonkwane zemihlahlandlela, ukuthambisa izingxenye ze-ejector, nokuhlanza iziteshi zokupholisa. Ukulungiswa okujwayelekile kunweba isikhathi sokuphila kwesikhunta, kuvimbela ukuphathwa kabi, futhi kuqinisekise ikhwalithi yengxenye engaguquki phakathi nokukhiqizwa kwesikhathi eside.
Uma ubheka phambili, imboni eyisiso se-Mold izoqhubeka nokuvela ngokuzenzakalelayo, ukusimama nokuhlanganiswa. Abakhiqizi bamukela izindlela zokukhiqiza zedijithali ezivumela ukulandelela okuphelele kwazo zonke izisekelo zokubumba zombumba - kusuka ekuboshweni kwemishini nokugcina komhlangano wokugcina. Ngesidingo esandayo sezinto ezishiyiwe zezimoto, amapulasitiki webanga lezokwelapha, kanye nemikhiqizo yabathengi eyinkimbinkimbi, izisekelo zokubumba zizodinga ukusekela imisebenzi esheshayo, ehlanzayo, kanye nokusebenza okuguquguqukayo okuguqukayo.
Izisekelo zokubumba zesikhathi esizayo zizofaka izinzwa ezishunyekiwe zokuqapha idatha yesikhathi sangempela, ukuthola izinga lokushisa, ukudlidliza kanye nezinguquko zengcindezi ngesikhathi sokukhiqiza. Le ndlela eqhutshwa idatha ivumela ukulungiswa kokubikezela futhi iqinisekisa ukuphuma kwekhwalithi okungaguquki. Ngokwengeziwe, izinto ezi-hybrid ezihlanganisa amandla nokumelana nokugqwala kuzophinda kufane namazinga wokuqina wokusebenza kwezisekelo zokusebenza okuphezulu.
Emakethe yamathuluzi omhlaba wonke nasekwenzeni isikhunta,KwtIvelele njengomenzi othembekile owaziwa ngokuzibophezela kwayo ekuqiniseni, emisha, kanye nokuqinisekiswa kwekhwalithi. Njalo i-KWT Mold Base yenzelwe ukuletha ukunemba okuphezulu kokunemba, ukuqina okuqinile, kanye nokucushwa okwenziwe ngezifiso okuhambisana nezidingo zokukhiqiza amaklayenti. Izakhiwo ezithuthukile zenkampani ezithuthukile, ezihambisana nezindinganiso zokuhlola ezisezingeni eliphakeme, ziqinisekisa ukuthi wonke umkhiqizo uhlangabezana nokucaciswa kwamanye amazwe futhi udlula okulindelwe ukusebenza.
Kusuka ezimotweni eziya ku-elekthronikhi yabathengi, i-KWT Mold Base yenzelwe ukuvumelana, ijubane, kanye nokuphila isikhathi eside - izimfanelo ezichaza ukukhiqiza okusezingeni lomhlaba.
Ngemibuzo, ukwenza ngokwezifiso umkhiqizo, noma ukwesekwa kwezobuchwepheshe,Xhumana nathi Ukuze ufunde ukuthi i-KWT ingasekela kanjani ubuhle bakho bokwenza isikhunta bese uphakamisa ukusebenza kwakho kahle kokukhiqiza.
